Tongling Song Bao Works Hard With Science And Technology Innovation.

< p > with the gradual depletion of labor cost advantage in China, more and more a target= "_blank" href= "//www.sjfzxm.com/" > textile < /a > enterprises actively create new economic growth points through scientific and technological innovation.

Due to the high cost of labor, the intensity of labor and the poor working environment, many enterprises begin to face the problem of recruitment.

Faced with the difficulty of employment, Tongling song Bao company has successfully developed the S9 ring spinning intelligent doffer, which specifically deals with the difficulty of reducing the yarn doffing labor.

This doffer can reduce the number of labor and reduce the cost of labor for enterprises.

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< p > Anhui Huamao five branch is not only the earliest use base of S9 intelligent a href= "//www.sjfzxm.com" > doffer "/a", but also the research and development base of the machine.

In the years when the machine was put into the market, Tongling song Bao company always grasps the key point of machine stability without loosening up, organizing scientific researchers to collect all kinds of problems to sort out, and timely use Anhui Huamao doffing production platform to upgrade the project.

The machine, which has been promoted by Tongling song Bao company for more than two years, has been used by more than 400 domestic famous enterprises such as Anhui Huamao, Nantong Dasheng, Yida group, Lingxian County Hengfeng, Jiangnan group and so on.

With the continuous improvement of the technology level and the continuous expansion of the market, the machine has brought great benefits to more and more textile enterprises. At the same time, it has opened up a blue market for song Bao company. Therefore, the company is also recognized as the leading supplier of intelligent doffer equipment in the industry.

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< p > < strong > high technical starting point, good comprehensive benefit < /strong > < /p >

Less than p years ago, Tongling song Bao Machinery Co., Ltd. and Tsinghua University, HeFei University of Technology and many other domestic scientific research institutions and enterprises began to develop S9 type ring spinning intelligent doffer.

This machine mainly adopts advanced programmable automatic motion controller (PAC) electric control system and AC servo motor drive control system. The manipulator adopts three-dimensional rectangular coordinate robot control platform technology, and realizes the whole automation of extubation, intubation and return.

Generally speaking, the machine has basically solved three major problems: first, to facilitate the pformation of the old machine, no need to change the spindle and bobbin; the two is to serve multiple doffing, to maximize the use efficiency of the doffer; three, it completely takes the place of manual pulling and inserting doffing, and reduces the labor intensity of doffing workers.

The success of the machine has overturned the problem that automatic doffing can only adapt to the aluminum sleeve spindle at home and abroad, and this technology has filled the gap at home and abroad.

At present, the machine has applied for 28 patents, including 9 invention patents and 4 authorized inventions.

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The original invention patents of the P S9 ring spinning intelligent doffer not only wrote the spirit of innovation of song Bao company, but also won many awards.

The intelligent doffer is a key support project of the national "12th Five-Year". It has won the two prize of the 2012 annual scientific and technological progress of the China Textile Industry Federation, and the three prize of science and technology progress of Anhui Province in 2012.

In December 2012, the China Textile Industry Equipment Association evaluated the song Bao machinery company as the "ring spinning intelligent doffer research and development center".

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< p > abroad, < a href= "//www.sjfzxm.com/news/index_c.asp" > spinning machine < /a > peers also praised S9 type ring spinning intelligent doffer technology.

The senior technicians of the famous machinery companies such as riedom textile machinery company and Murata machinery company of Japan, after visiting the scene of the machine show, admire the novelty of the integrated automatic doffing technology. The textile enterprises from India and other places are responsible for ginseng viewing, and give full recognition to the unique doffing way of the machine, and express a strong purchase intention.

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< p > it is understood that China currently owns more than 100 million spindles of ring spinning spindles, and most of them rely on artificial doffing.

At present, the long car collective doffing is one of the doffing methods that have developed rapidly in recent years. The original intention of the development of the long vehicle collection is to promote the slu. Due to the limitation of site and technology, there are not many cotton mills currently realizing the pformation of long cars and small links. Because the long vehicle set is built into the spinning frame, it can only achieve its own doffing and can not achieve many doffing.

According to industry experts generally speaking, a 480 spindles spinning machine with collective doffing device and loose treasure company Intelligent doffer input is not small difference.

For example, the equipment of the 480 spindle short car collective doffing device has invested about 160 yuan / ingots, which only applies to the doffing of a 480 spindle spinning machine. Although the employment is reduced obviously, the cost of maintenance and consumables is higher at the later stage. The input of S9 intelligent doffer equipment (according to the number of spinning parts and the number of doffing machines) is about 50 yuan / ingot ~75 yuan / ingot, 2 doffer is a set, the doffing range can reach 5760 ingot ~21000 ingots, the doffing employment can reduce the number of 1/2, and the later maintenance and consumables cost is low.

Industry experts speculated that China's more than 100 million ring spinning enterprises and foreign developing countries' ring spinning were pformed into automatic doffing methods. Considering more comprehensive benefits, more enterprises would be willing to pay for the S9 intelligent doffer.

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< p > for S9 intelligent doffer, at present, nearly 100 enterprises in China are model factories.

In Wuhan Jiangnan Industrial Group, the company used S9 < a href= "//www.sjfzxm.com/news/" > intelligent doffer > /a >, and achieved remarkable profits in three aspects of reducing labor, increasing production and improving yarn retention rate.

Fu Xuejun, the deputy general manager of the company, said that the average head rate of the S9 type intelligent falling yarn machine was kept at 95% by the company's regular test results, which was obviously higher than that of the artificial falling yarn.

The spun S9 intelligent doffer machine takes 96 seconds to complete the whole process in the single 480 spindle spinning frame. This speed is much faster than the manual doffing, and the doffing speed increases and the yarn stopping times are reduced, thus further improving the work output of the single spinning frame.

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< p > in the Rizhao golden Lida Textile Co., Ltd. S9 intelligent doffer is the effective way to reduce the labor intensity, improve efficiency and reduce the cost of labor in the spinning workshop.

The director of the company said that the automatic doffing equipment was relatively collective doffing, the cost of equipment pformation was relatively low, and the pformation work almost did not affect the production, and the doffing equipment operation was more flexible, which had little effect on yarn quality and spinning equipment, and the driving head lifting rate was relatively high (> 93%).

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< p > in Jiangsu Tianhua yarn Co., Ltd., because the company used the Murata automatic pallet winder before the division, often encountered the front spinning yarn Dun yarn head uneven, resulting in more artificial change, joint, the company has been looking for a good solution.

The use of S9 intelligent doffer in the division not only improves the production efficiency of the company, but also greatly improves the retention rate of yarn and the yarn damage.

Lu Zhenglong, chief technology officer of the company, said that after using this machine, not only the yarn doffing staff decreased by 1/3, but also the automatic pallet winding machine's search rate increased by 5%.

Tianhong (China) Investment Co., Ltd. is currently one of the largest spandex core spun yarn Companies in China.

Spandex core spun yarn production has the characteristics of high doffing frequency and difficulty of leaving head. This requires operators to have a higher ability to block cars, and solving the automatic doffing of spinning frames has always been a matter of great concern for the top management of the company. After trying various kinds of yarn cut-off machines at home and abroad, the company believes that the S9 intelligent doffer is most suitable for their production needs.

After the operation of Jihua 3509 company, the current situation of the machine is that the doffing rate is 100%, the accuracy of pipe insertion is 95%, the retention rate of driving is 98%, the number of doffing can be reduced by more than 2/3 compared with manual doffing, and the quality of doffing is far better than that of hand doffing.

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< p > for enterprises, the stability and cost performance of S9 intelligent doffer is a key issue for enterprises to choose to use this product.

Song Bao company has made many improvements in the aspect of its innovation and value-added, such as reducing consumables, improving efficiency, reducing and preventing failures. These improvements have created value for customers and improved the market reputation of the intelligent doffer.

With the increasing number of customers using intelligent doffer, the scope of service is also increasing. Some customers are worried that if the equipment fails, how to ensure that the production is not delayed.

Song Bao company has planned for this. In addition to the normal arrangement of door-to-door service, it also dispel customer concerns by innovating value-added services through three measures: first, to set up a periodic table for customers, to inform customers of targeted maintenance and maintenance in advance; two, to change the Daping machine's unilateral use to the left and right sides, to reduce the probability of failing to doffing due to one side fault; and the three is to remotely diagnose and eliminate the faults, so as to ensure that the functions of the machine can be restored in the shortest time.

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< p > Song Bao has already had nearly a hundred specialized network communication platforms with customer participation in the < a href= "//www.sjfzxm.com/news/" > doffing technology < /a >. The company has organized 24 hours to share the application results among manufacturers, such as the relationship between the spindle speed and the retention rate, the relationship between the initial spinning location and the retention rate, the relationship between the number of yarns and the retention rate, how to reduce the waste of the tail yarn, how to bring convenience to the downstream winding workers, and how to save more manpower and material resources.

Through communication platform, the company organized the communication between Anhui Huamao Group and Jiangsu Dasheng group in the operation combination of doffer, and arranged the communication between Xinjiang Yida Textile Co., Ltd. and Kaiping PDA Textile Group Company to improve the retention rate of spinning machines. Through the exchange of the pine automatic doffing technology platform, these inconvenient user manufacturers have the way to solve problems and exchange experiences quickly.

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