It Is Important To Interpret How Garment Processing Enterprises Transform And Change Traditional Models

in addition to, machining Manufacturing enterprises should have a long-term vision. Instead of locking themselves in as manufacturers, they should be a supply platform with independent innovation capability and quick response. They should closely combine with the booming e-commerce, explore new cooperation relationships that can expand the demand of the network market, and achieve real transformation and upgrading.

　　 1、 Change the traditional mode and create an e-commerce supply platform

In the face of small garment processing orders that are large in amount and require quick response, processing and production enterprises of any size need to accelerate the transformation of production mode, adjust production lines and workshop operation management. The assembly line of mass production has the traditional advantages of low cost, high efficiency and high quality, which makes it difficult for general medium batch production to compete with it. However, in the face of orders with increasingly prominent characteristics of "small batch, diversified", small batch production can better meet the innovation and uniqueness of products.

The most important thing for a processing plant to transform into an e-commerce supply platform is to change the mode. Some enterprises have already done this by changing the production line without adding equipment. Instead of adding one person or one equipment, the production efficiency has been improved. No matter for Taobao brand or offline brand, we should take the route of multi variety, small batch and quick response

　　 2、 Process reengineering to meet market demand

The garment production mode of multi variety and small batch is a production mode that conforms to the market demand. Compared with the traditional single mass production mode, it has obvious characteristics. First of all, it determines production based on sales, not simply pursuing output and output value, but determining production according to the specific situation of the market terminal. Secondly, it is a rapid response system for garment production, which can meet the market demands of rich styles and rapid listing.

For Taobao orders, Taobao sellers pay the most attention to the delivery time. Due to the unpredictable market, the constantly changing styles especially emphasize fashion. Whether it is the first order or replenishment, the production cycle must be shortened. So, how to change the huge production line without increasing costs?

Once the factory accepts orders of multiple varieties and small batches, it will accumulate a lot of data in the production process in the long run, which are very valuable information. Factories may wish to establish databases of products, parts, production processes and working hours according to different objects, and develop standard working hours by searching databases, which can promote the unification and standardization of production materials in enterprises.

3、 Start small and use advanced technology

Assembly line production is highly efficient and has been widely used by garment enterprises, but in fact, assembly line production can not be used in all cases, and must meet certain conditions.

First, the batch should be large enough to ensure the normal load of the pipeline workstation; Secondly, the workload should be relatively stable to ensure the normal performance of machinery and equipment; Third, the product should be able to be separated into parts that can be processed separately; Finally, the most important thing is that the hardware conditions of the workshop can meet the installation of assembly line equipment and tools.

In view of the problem that many factories "change the production line is not easy", under the condition of the original workshop hardware and workshop management, factories can start with small changes. For example, for the requirements of machine configuration, reasonable and scientific configuration should be carried out according to the type of specific clothing and the production capacity of equipment to ensure the stability and flexibility of the workshop layout.

In addition, with the booming development of e-commerce, not only the convenience of information communication should be fully considered in the assembly line configuration, but also the timely and comprehensive information communication should be maintained between the factory and customers. At the same time, the machine layout should make the moving distance of the cutting or semi-finished products as short as possible, avoid the occurrence of cross flow, countercurrent and other phenomena, and follow the principle of action economy.

With the continuous progress of technology in China's clothing industry, the application of computer aided production management system in the clothing production process has entered a new stage. The application of innovative technology can also improve the production efficiency of the factory and quickly adapt to the production needs of multiple varieties and small batches.

For example, the working hour database system enables factories to accurately calculate their own production capacity, reasonably receive orders, quote prices, and set salary standards, rather than relying on experience and intuition. At the same time, it can realize the standardization and optimization of process arrangement, shorten the production preparation cycle, improve the quality of process documents, reduce the dependence on the technical level and experience of operators, improve the integration of internal information, and adapt to the production requirements of multi variety, small batch, short cycle and high quality.

In addition to software such as database system, there are also some innovative production equipment that can reduce the pipeline size but ensure efficiency. According to Hong Zhiye, the shirt enterprises in Dachen Town, Yiwu, and textile machinery enterprises such as Eagle Technology use CNC cutting systems suitable for large-scale synthetic materials, which greatly improve the accuracy and reduce energy consumption. The 3D fast garment system launched by these textile machinery enterprises can also enable the production enterprises to realize the seamless connection of "human body -- size -- template -- layout -- cutting", and the whole process operation is automated, especially suitable for small assembly line production.